After working for a few years with native converters, Willowton Group (Willowton) in South Africa has elevated its manufacturing volumes and revolutionised its sunflower oil model, Sunfoil, due to Sidel’s experience in PET blowing and packaging design. Based in 1970, the corporate is a family-owned enterprise in Pietermaritzburg, South Africa. With its modern method and hands-on perspective, it has established itself as one among Africa’s main oil seed processors and edible oil packers. It’s the prime edible oil producer in South Africa, too, and it owns the nation’s main sunflower oil model, Sunfoil. With the assistance of its in-house oil refinery that has been in operation for over 4 a long time, this regional powerhouse additionally produces edible oil for retail manufacturers. To extend its yearly manufacturing volumes and differentiate its Sunfoil model from conventional edible oil manufacturers with generic container shapes, the corporate determined to companion with Sidel to supply its PET containers in-house. To realize this, the corporate acquired two Sidel EvoBLOW standalone blowers and relied on the corporate’s packaging design expertise and expertise to assist it develop customised household bottle shapes.Superior manufacturing flexibility –
Faisal Modi, pperations supervisor, Willowton, stated, “One of many many advantages these new standalone blowers provide is a extra impartial bottle manufacturing set-up. The gear additionally allows environment friendly manufacturing planning and reduces warehouse house. The SBO 16 EvoBLOW produces a 2 L format whereas the SBO 10 EvoBLOW produces all bottle codecs as much as 1 L. Because the latter manages varied bottle codecs, the corporate additionally selected to put in a mould Bottle Change system to conduct ultrarapid bottle changeovers. “This straightforward technique to adapt our oil manufacturing to the fast-moving market calls for contribute to a fantastic manufacturing flexibility.”
This technique is predicated on repeatable, tool-free operations that imply the operator spends solely 30 seconds per cavity, thereby rising manufacturing flexibility, gear availability and manufacturing uptime. Each machines can function at an effectivity degree of 99.5 per cent whatever the Finish-of-Line efficiency, due to the manufacturing buffer created by the storage silos situated on the traces. “With these two blowers, we already elevated our yearly manufacturing quantity by 50 per cent and we’re able to deal with any future extra demand as nicely,” added Modi. With a view to meet shopper expectations by way of superior hygiene requirements, the 2 blowers have been geared up with completely different choices to make sure manufacturing integrity. These embody preform dedusting, air filtration, air restoration and computerized centralised greasing. New, distinctive household bottle design with a drop logo-
Ranging from a collection of contemporary designs that have been developed utilizing bottle drafts and digital mock-ups, technical designs and prototypes with 3D printed fashions, the brand new elegant, cylindrical Sunfoil silhouette with a drop brand engraved on the bottle shoulders was created. This bottle is extra sensible as its belt-inspired design and lowered diameter make it simpler to deal with. The brand new form has been utilized to completely different household bottle sizes, together with 375 ml, 500 ml, 750 ml and a couple of L (an oblong bottle). The latter was probably the most difficult format as a result of blowing an oblong bottle with none particular preferential heating blowing course of impacts the structural rigidity of the container. The corporate subsequently carried out varied packaging analysis and qualification checks on the two L bottle, together with Finite Ingredient Evaluation (FEA) and feasibility trials to enhance its energy and efficiency throughout provide chain simulations. The bottles are geared up with push becoming or screw closures.“Implementing this venture went notably easily and we’re all actually proud of the outcome,” stated Modi. To benefit from the blowers operation, the corporate additionally organised coaching programs for the model operators earlier than and after the gear validation course of. They have been carried out by the corporate’s native technical specialists on-site and empowered the model’s group enhancing their expertise whereas reinforcing belief between the 2 corporations.